INSIGHTS & RESOURCES

Pickering Connect Blog

Practical guides, design tips and real-world insights on custom cable assemblies, wire harnesses and connectivity.

All Articles

Manufacturing

Soldering vs Crimping: Choosing the Right Wire Termination for Reliability

Wire Termination Methods — Crimping and Soldering Crimping is the controlled mechanical compression of a contact barrel around a conductor to create a permanent electrical and mechanical termination [3][4]. NASA defines soldering as “the process of joining clean metallic surfaces through the use of solder without direct fusion of the base metals” [2]. In high-reliability cable and harness work, the standards cited here generally prefer crimping for removable contacts and many splice applications, but soldered contacts are also used where the connector design, contact style, or assembly requirement calls for them

Get the latest insights

Get practical cable design insights, tips, and updates to your inbox.

CABLE ASSEMBLY DESIGN

Cable Design Tool 2.0

Design your custom cable effortlessly with our innovative Cable Design Tool. It’s the easiest, fastest way to go from concept to finished product. Try it—it’s 100% free. Submit your design, and let our technicians provide a competitive quote.
  • A truly intuitive and visual way to design cable assemblies
  • Create, save, and organize your projects seamlessly
  • Share and collaborate on projects with colleagues
  • Use our library or create your own cable templates
  • Access a vast library of connectors, wires, and backshells with stock info
  • Add your own connectors and wires
  • Generate detailed PDF documentation with a single click
  • Chat directly with our cable technicians
  • Runs in your browser—no installation needed
  • And much more

One-Stop Shop for Your Cabling Needs​

Design with ease using our Cable Design Tool, and we’ll bring your cable assemblies to life.

OUR PROCESS

How it Works

At Pickering Connect, we make custom cable assembly easy and efficient. Our streamlined process ensures that your project runs smoothly from design to delivery. Here’s a step-by-step guide on how it works:

1. Create Your Cable Assembly Design

Use our intuitive Cable Design Tool to easily draw your design. If you get stuck at any phase of the project, simply reach out to our technicians using the built-in chat for assistance.

2. Design Review and Feedback

Once your design is complete, our technicians will review your project and provide feedback to improve manufacturability, performance, and cost-efficiency.

3. Product Manufacture and Shipping

After you approve the project, we will manufacture the cable and ship it to you, anywhere in the world.

Don’t Want to Draw Your Design?

Do you already have a design drawing and don’t feel like redrawing it? Simply send it over, and we’ll handle the rest.

* Please note that additional charges may apply.