INSIGHTS & RESOURCES

Pickering Connect Blog

Practical guides, design tips and real-world insights on custom cable assemblies, wire harnesses and connectivity.

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Soldering a wire to a connector pin

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Manufacturing

Leaded vs Lead-Free Solder: Why NASA Still Uses Lead

Leaded vs lead-free solder compared on NASA-DoD test data: reliability, tin whiskers, RoHS exemptions, and which alloy to use for your project.

  • Jakub Czudek
Tin whisker growing from a pin on a tin-plated D-sub connector toward the connector shell

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Manufacturing

From Cable Design to Test: How We Reduce Build Errors in Assembly Production

With Pickering's Cable Design Tool, your approved cable design drives both the build and the test, so the cable you sign off is exactly the cable you get.

Finished 131-signal HIL test station harness with D-type connectors
  • Jakub Czudek

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CDT Tutorials

How to Import Pinouts Using a CSV File | Cable Design Tool Tutorial

Learn how to import a complete pinout from a CSV file in the Cable Design Tool, for single-core and twisted pair cables.

Importing pinouts using a CSV file in the Pickering Cable Design Tool
  • Jakub Czudek

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CDT Tutorials

How to Add a Custom Connector | Cable Design Tool Tutorial

Learn how to add a custom connector in the Cable Design Tool: create it, fill in the specs, and link its pins in the pinout view.

How to add a custom connector in the Pickering Cable Design Tool
  • Jakub Czudek

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Cable Design Tool on a monitor, with the PDF documentation it generates

CABLE ASSEMBLY DESIGN

Cable Design Tool 2.0

Design your custom cable with our Cable Design Tool. Free to use and intuitive, it helps streamline the path from concept to production. Once submitted, our technicians will review your design and provide a quote.

  • A truly intuitive and visual way to design cable assemblies
  • Create, save, and organize your projects seamlessly
  • Share and collaborate on projects with colleagues
  • Use our library or create your own cable templates
  • Access a vast library of connectors, wires, and backshells with stock info
  • Add your own connectors and wires
  • Generate detailed PDF documentation with a single click
  • Chat directly with our cable technicians
  • Runs in your browser—no installation needed
  • And much more
Design cable now

One-Stop Shop for Your Cabling Needs

Design with ease using our Cable Design Tool, and we’ll bring your cable assemblies to life.

OUR PROCESS

How it Works

At Pickering Connect, we make custom cable assembly easy and efficient. Our streamlined process ensures that your project runs smoothly from design to delivery. Here’s a step-by-step guide on how it works:

  1. 1. Create Your Cable Assembly Design

    Use our intuitive Cable Design Tool to easily draw your design. If you get stuck at any phase of the project, simply reach out to our technicians using the built-in chat for assistance.

  2. 2. Design Review and Feedback

    Once your design is complete, our technicians will review your project and provide feedback to improve manufacturability, performance, and cost-efficiency.

  3. 3. Product Manufacture and Shipping

    After you approve the project, we will manufacture the cable and ship it to you, anywhere in the world.

START PROJECT
Pickering cable assemblies with D-type connector housings and a green terminal block

Don’t Want to Draw Your Design?

Do you already have a design drawing and don’t feel like redrawing it? Simply send it over, and we’ll handle the rest.

* Please note that additional charges may apply.